Control And Automation

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Control And Automation

VACPL provide complete turnkey solutions from design, engineering, development, testing to successful commissioning of plant with quality Maintenance Services at all the time. Using the effective and efficient combination of PLC, SCADA, HMI, VFD, and other Industrial Automation products, we offer a wide range of services and solutions for Foods & Beverages, Automotive, Material Handling, Consumer Goods, Infrastructure & Utility, Oil & Gas, Process Industry. We have successfully delivered solutions to our clients in India and abroad, notably in South-East Asia, Middle-East, Europe.

At VACPL, we understand the growing need for smart and reliable control systems in today’s industries. That’s why we focus on delivering automation solutions that make your processes faster, safer, and more efficient. Our team works closely with clients to understand their needs and provide systems that truly fit their operations.

Services

Control Software / SCADA Development:

  • Preparation of I/O Lists
  • PLC/PCS7 SW Development
  • SCADA Development
  • Development of prototype
  • Test Program Development
  • Simulation Testing
  • Integration testing

Field Services:

  • Commissioning
  • Preventive Maintenance
  • Breakdown Resolutions/Troubleshooting
  • Calibrations
  • Software Upgrades
  • Retrofits
  • Overseas Projects

Detailed Design Engineering:

  • Control Automation/ Electrical
  • Power Consumption Charts
  • General & Internal Arrangement
  • Consumable List
  • Wiring Diagram
  • Assembly Procedure
  • Control Scheme
  • FAT Procedure
  • BOM with Specification
  • SAT Procedure
  • Control Room Layout
  • Operation & Maintenance Manuals
  • Cable Interconnection Diagram

Equipments

  • Automobile Assembly Lines
  • Stacker - Reclaimer
  • Pharmaceutical Production Line
  • Automatic Packaging Lines
  • Bottle Filling Lines
  • Original Equipment Manufacturers Machines
  • Robot Integrations
  • Food & Beverages Production + Packaging
  • Automatic Dairy, Agro (agriculture equipments) Production
  • Airport Baggage Handling Systems
Core Expertise

Areas:

  • PCS7 project development
  • PLC and SCADA based application development
  • SCADA with OPC server (Kepware, WinCC OPC Server, Matrikon, etc.)
  • Engineering, Designing & Commissioning of Process Plants using PCS7, PLC, DRIVES and SCADA
  • SCADA - Simatic WinCC, Protool, BMS
  • Instrumentation System Detailing & Design, Configuration of Siemens Automation Systems
  • Developing Reports from SCADA
  • Application development in C, VB and Assembly languages
  • Industrial Communication Protocol implementation
  • Documentation of project engineering details
  • Pharmaceutical Standard 21 CFR Part 11

Automation Products:

  • PLC: (Simatic) S5, S7-400, H, FH, S7-300, R, S7-200, SMART, S7-1200, S7-1500
  • PLC: (Other) Rockwell ControlLogix, CompactLogix, MicroLogix, Micro800, Renu FL series, Messung NexGenie, ABB 800xA
  • SCADA/HMI: (Simatic) WinCC, WinCC Flexible, ProTool, TD, OP, Touch Panels, Multi Panels.
  • SCADA/HMI: (Other) Allen-Bradley PanelView, FactoryTalk, Schneider ViJeo Citect, Foxboro-Wonderware-Intouch
  • Software: Simatic Manager Step7, Microwin, Step5, PCS7, TIA, RSLogix, CoDeSys, UnityPro
  • Communication Networks
  • Drives: Siemens AC drives Micromaster MM-420, MM-430, MM-440, Masterdrives, Sinamics
  • PDM
  • PID loops and tuning
  • OPC Servers (Kepware, Matrikon, Simatic Net, RSLinx), OPC Client (maxDNA, customized VB.NET applications)
  • Modscan, DCS Communication
  • Customized .NET application development

Protocols

  • Modbus RTU/ASCII/TCP
  • USS
  • Profibus, Profinet
  • Ethernet, TCP/IP
  • ASI
  • MPI/PPI
  • EthernetIP, ControlNET

Scripts:

  • C, C++
  • SQL
  • VB Scripting

Platforms:

  • Windows
  • Linux
Automation Technology Stack We Worked On
Software: Siemens Step-7, Step-5, CoDeSys, AB RSLogix, Mitsubishi E-Designer, OPC (multi-vendor), ProTool, WinCC, WinCC Flexible, FactoryTalk, TIA, AutoCAD
Siemens PLC: Simatic S7-200, S7-1200, S7-300/R, S7-400/H/FH
Other PLC: AB [ControlLogix, CompactLogix, MicroLogix], ABB [800xA], Schneider, Messung [NexGenie], Mitsubishi.
HMI: Simatic OP, Touch Panel, KTP, MP, Messung, Mitsubishi.
S7 300R/400R/400H: Redundant, Fault Tolerant, Hot-Standby systems are used when the failure of an automation system, e.g. due to CPU failure, and resultant loss of production and down times can incur high costs. In many applications, the demands placed on the quality of redundancy, or the size of plant areas that require redundant automation systems, are not such that integration of a special fault-tolerant system is absolutely necessary. Some such requirements are fully met by means of mere software redundancy.
PCS7: SIMATIC PCS 7 is a powerful engineering tool and has wide variety of additional functions such as alarm management, process safety and asset management. It offers high system availability, security and safety, together with reduced total cost.
Migration / Upgradation: Convert running automatic systems from old controllers (e.g. Simatic S5) to new ones (e.g. Simatic S7).
WinCC / WinCC Flexible / Protool: SCADA screen design, Trends, Alarm, Data-logging, Report.
Systems like:
Report Generation: Every plant/machine strives for highest efficiency, continuous operation, performance guarantee, highest quality and minimal human intervention. Using automation systems, parameters are logged to analyze and increase productivity along with auditing purpose, Automatic Reporting Systems are universally installed to fulfill the purpose, which avoids erroneous data log.
Pharmaceutical 21 CFR Part 11: Relevant industry standards are followed during development of software and systems. Our team has experience of delivering with compliance of the Pharmaceutical Standard 21 CFR Part 11.
SIL: Safety Integrity Level (SIL-2, SIL-3) Systems are used to ensure failure does not cause unsafe operation of the system. Such systems incorporate 1oo2, 2oo3, etc. evaluation of signals.(oo stands for "out of")
RFID: Radio-frequency identification (RFID) is a technology that uses communication through radio waves to exchange data between a reader and an electronic tag attached to object, for the purpose of identification and tracking.
Bar Code: Barcode is an optical machine readable representation of data, which shows information about the object to which it attaches. Barcodes are scanned by special-optical scanners called barcode readers, scanners and interpretive software.
Printer: Printers may be interfaced with PLC system to achieve real-time management logs, reduce error, achieve higher quality.
GPRS: Remote I/O (Input/Output) modules can be used to communicate over mobile technology (using SIM, GPRS) over secure internet connection. These exchange information from long distances with the central PLC (CPU) to control huge plants such as that of Oil & Gas pipelines, offshore platforms, etc.

VACPL has established itself in industry as a distinguished supplier of Control Panels for the Automation Systems. The variety of panels are developed using high grade material & in compliance with the various industrial standards. We also offer customized control panels & this has earned us the goodwill in the market along with the large clientele.

MCC Panel

VACPL has established itself in industry as a distinguished supplier of Control Panels for the Automation Systems. The variety of panels are developed using high grade material & in compliance with the various industrial standards. We also offer customized control panels & this has earned us the goodwill in the market along with the large clientele.


PCC Panel

Moreover, our sound technical knowledge, continuous improvement approach, and superior quality products establish our name amongst the reputed control panel suppliers. We design and manufacture PCC panels that are durable, safe, and easy to operate. These panels are used to manage and control power distribution in industries. Our panels are tested for performance and safety, and we make sure they meet customer needs perfectly. We also provide custom-built solutions as per the specific requirements of our clients, ensuring reliable performance and long service life.


PLC based Panel

VACPL makes sure that the complexities of designing the control panels are simplified by use of sincere process methodologies such as conceptualization, System design & engineering, Documentation. All this is carried out on Designing Softwares such as ePlan, AutoCAD, etc. We have well maintained warehouse & packaging department for the quality & timely delivery of the manufactured control panels.


SCADA based PLC Automation

Moreover, our sound technical knowledge, continuous improvement approach, and superior quality products establish our name amongst the reputed control panel suppliers. At VACPL, we offer complete SCADA and PLC-based automation solutions for a wide range of industries. Our systems help monitor and control machines, processes, and equipment from a central location, improving efficiency and accuracy. We customize each solution to suit the customer’s needs, ensuring easy operation, quick response, and reliable performance. Our automation systems reduce downtime and support better decision-making with real-time data and alerts.


Distribution Board

VACPL makes sure that the complexities of designing the control panels are simplified by use of sincere process methodologies such as conceptualization, System design & engineering, Documentation. All this is carried out on Designing Softwares such as ePlan, AutoCAD, etc. We have well maintained warehouse & packaging department for the quality & timely delivery of the manufactured control panels.


Various Const. & Inst. Panel

Moreover, our sound technical knowledge, continuous improvement approach, and superior quality products establish our name amongst the reputed control panel suppliers. We design and manufacture a wide range of construction and instrumentation panels used in different industries. These panels are built to handle complex processes and are made with reliable components for long-lasting performance. Whether it’s for small installations or large industrial setups, our panels are customized to meet project needs with safety, durability, and accuracy. We ensure smooth functioning and easy maintenance with our tested and certified panel solutions.

Basic Controller

Basic Controller S7-1200

Advanced Controller

Advanced Controller S7-1500

Advanced Controller

Advanced Controller S7-400

Advanced Controller

Advanced Controller S7-300

TP Series / KP Series

Comfort Panels

KTP Series

Basic Panels

ET200SP

 

ET200MP

 

Schinder PLC’s

Basic HMI panels

Advance HMI panels

HMI Controllers

Zelio Logic SR2/SR3

Advanced Controller S7-1500

Modicon M221

Advanced Controller S7-400

Modicon M241

Advanced Controller S7-400

Modicon M251

Advanced Controller S7-400

Modicon M258

Advanced Controller S7-400

Modicon M262

Advanced Controller S7-400

Large Control Systems

ControlLogix Control Systems

GuardPLC Safety Control Systems

SoftLogix Control Systems

Small Control Systems

CompactLogix Control Systems

SmartGuard 600 Controllers with Safety

SLC 500 Controllers

Micro & Nano Control Systems

Micro800 Control Systems

MicroLogix Control Systems

Panelview 5000 Graphic Terminals

Panelview Plus 7 Graphic Terminals

Panelview Plus 6 Graphic Terminals

VLT AutomationDrive FC 301/FC 302

VLT Automation Drive FC 360

VLT HVAC Drive FC 102

VLT Soft Start Controller MCD 100

VLT Compact Starter MCD 201 & MCD 202

VLT Soft Starter MCD500

VLT Soft Starter MCD500

Low Voltage AC Drives

Medium Voltage AC Drives

SIRIUS Soft Starter

General Purpose Drives ACS580

General Purpose Drives ACS310

General Purpose Drives ACS550

General Purpose Drives ACS560

Micro Drives ACS55

Micro Drives ACS150

Micro Drives ACS255

Micro Drives ACS310

Machinery Drives ACSM1-04

ABB Drives For Solar Pump

Machinery Drives ACS380

Machinery Drives ACS880-M04

Industrial Drives ACS880

ACS880 Drive Modules

ACS880 Multidrives

ACS880 Liquid Cooled Modules

Industry Specific Drives ACH550

Industry Specific Drives ACH580

Industry Specific Drives ACQ580

Industry Specific Drives ACH480

FR-A800

FR-A800 CRN

FR-F800

FR-E700

FR-D700

FR-CS80

VFD MS300 Micro Drive

VFD C2000

VFD CP2000 AC Drives

Manifold Assembly VTUG With Individual Electrical Connectiion

Valve Terminal VTUG With Multi-Pin Plug

Valve Terminal VTUG-EX With Multi-Pin Interface

Manifold Assemblies VTUS

Valve Terminals MPA-L

Valve Terminals MPA-S

Valve Terminals VTSA-F

Valve Terminals CPV

Valve Terminals CPV-SC

Valve Terminals VTUB-12

Pilot Operated 4/5 Port Solenoid Valves

Pilot Operated 3 Port Solenoid Valves

Direct Operated 3/4/5 Port Solenoid Valves

Reduced Wiring Fieldbus System

Air Operated Valves